Process Flow Diagram Nylon 6

Simulated mass balance simulator mass balance streams mass flow rate lb hr in out.
Process flow diagram nylon 6. 33 polyamides are made using either a single monomer with an acid group on one end and an amine on the other or two monomers one with two acidic ends and the other with two amino. The main steps of the continuous process include salt preparation and. The molten nylon 6 polymer is allowed to flow onto a slowly revolving casting wheel. Nylon 6 has certain advantages over nylon 6 6.
Nylon 6 6 continuous process to solve the limitations inherent in the batch process the continuous polymerization process was developed. Flow sheet manufacturing diagram of nylon 66 apr 27 general 9340 views 1 comment on flow sheet manufacturing diagram of nylon 66 nylon 6 6 is a semi crystalline poly amide commonly used in fiber applications such as carpeting clothing and tire cord. The fibres can absorb up to 2 4 of water although this lowers tensile strength. Nylon 6 fibres are tough possessing high tensile strength as well as elasticity and lustre.
The most widely utilized polyamides in commerce are type nylon 66 and nylon 6 nylon 6 6 fibre is spun from polyhexamethylene adipamide a polyamide made by condensation of hexamethylene diamine and adipic acid. These are sprayed with cold water which hardens it into milky white ribbons. They are wrinkle proof and highly resistant to abrasion and chemicals such as acids and alkalis. A batch nylon 6 6 process is described in this section and illustrated with a process flow diagram.
Polyamide nylon 6 by susan l. There are several types of nylon polymers. Figure 3 shows a schematic process flow. Secondly nylon 6 has greater affinity for acid dyes than nylon6 6 mechanical properties density.
Calculated mass balance material requirements lb year lb hr nylon 66 production rate 86700000 10997 adipic acid 56488120 59 7165 hexamethylene diamine 44917761 61 5697 figure 6 2. The ribbons are transformed into flakes that are sent for spinning and are then drawn into the fibre form. Nylon 6 is produced in a similar way that of polyester. Firstly the systheisi fo caprolectum is easier than that of hexamethylene diamine and adipic acid.
Although nylon 6 and nylon 6 6 are the most commonly seen polyamides all of the various nylons including 8 11 12 6 9 and 6 10 have been studied extensively. Material balances and process flow diagram figure 6 1. Dry 4 2 5 8 gpd wet 4 0. Bell november 2012 abstract zimmer ag s continuous two stage polymerization process is widely licensed for the production of polyamide 6 nylon 6.